Premium MSS SP-75 High Strength Butt Weld Fittings – Heavy-Duty Elbows, Tees, Reducers & Caps – Certified for Strength, Safety & Performance – Sizes NPS 2” – 60” – Delivered Worldwide to Thailand, Russia, Oman, South Korea & Chile.

MSS SP-75 High Strength Butt Weld Fittings

Best Export Prices: sales@midlandforgefittings.com

Midland Forge and Fittings is a trusted manufacturer and supplier of MSS SP-75 High Strength Butt Weld Fittings, built on a foundation of technical precision and reliability. Every fitting we produce undergoes metallurgical testing, dimensional verification, and performance evaluation before dispatch. With advanced forming techniques and automated inspection systems.

Unlike conventional suppliers, we work as a technical partner to EPC contractors and plant operators worldwide. Our expertise lies in delivering customized solutions—whether it’s heavy-wall MSS SP-75 fittings for offshore and power generation or other specialized components for petrochemical and energy projects. With flexible production cells and quick turnaround, we ensure consistent quality with on-time delivery.

MSS SP-75 High Strength Butt Weld Fittings are engineered for demanding high-pressure and high-temperature applications, typically found in oil & gas transmission, petrochemical, and power generation systems. These fittings are manufactured from high-strength low alloy steels and designed to handle severe service conditions such as extreme pressure fluctuations, sour service, and corrosive media. The standard covers seamless and welded elbows, tees, reducers, and caps in sizes ranging from **NPS 2” to 60”

Sustainability and innovation remain at the core of our operations. Midland Forge and Fittings uses recyclable feedstock, energy-efficient furnaces, and advanced quality systems without compromising performance. Our engineering team collaborates closely with clients to align fittings with exact project specifications, guaranteeing durability and compliance for critical industries such as oil & gas, refining, power plants, and marine engineering.

MSS SP-75

MSS SP-75 High Strength Butt Weld Fittings

Size Range – (Buttweld Fittings)

NPS 2” – 60” (DN 50 – DN 1500)

Wall thickness

As per ASME B36.10M pipe schedules (Sch 20 – Sch XXS)

Quality Assurance

Hydrostatic & NDT (RT, UT, MT, PT), Impact & Hardness Testing, MTC (EN 10204 3.1 / 3.2)

Fitting Types

Elbows (90° & 45°), Tees, Reducers (Concentric & Eccentric), Crosses, Caps

End Connections

Butt-welded, beveled ends as per ASME B16.25

Material Grades

ASTM A860 WPHY 42, WPHY 46, WPHY 52, WPHY 56, WPHY 60, WPHY 65, WPHY 70

Dimensional Standards

MSS SP-75 (High-Strength Wrought Butt-Welding Fittings)

Manufacturing Method

Seamless & Welded (Wrought)

Features

Corrosion-resistant, weldable, dimensionally precise, lightweight design
MSS SP75

High Strength Butt Weld Fittings - Materials, Grades & Standards

Material Category Grades / Standards Specifications / Codes Typical Applications
Carbon Steel ASTM A234 WPB / WPC MSS SP-75, ASME B16.9 General high-pressure piping, refineries, petrochemical plants
Alloy Steel ASTM A234 WP11, WP22, WP5, WP9 MSS SP-75, ASME B31.3 High-temperature service in power plants & process industries
High Strength Low Alloy Steel ASTM A860 WPHY 42 / 46 / 52 / 60 / 65 / 70 MSS SP-75, API 5L, ASME B31.8 Pipeline systems, oil & gas transmission, offshore drilling
Low Temperature Carbon Steel ASTM A420 WPL6 / WPL9 MSS SP-75, ASME B31.4 Cryogenic service, LNG, low-temperature pipelines
Duplex & Super Duplex Stainless Steel UNS S31803 / S32205 / S32750 MSS SP-75, NACE MR0175, ISO 15156 Marine, offshore, subsea pipelines, corrosive service

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MSS SP-75 High Strength Elbows (45° & 90° Long Radius) – Dimensions

NPS (Inches) Outside Diameter (OD, mm) Center-to-End (C, mm) Wall Thickness (t, mm) Length (L, mm) Radius (R, mm)
2 60.3 76 As per Schedule 152 152
4 114.3 152 As per Schedule 229 229
6 168.3 229 As per Schedule 305 305
8 219.1 305 As per Schedule 381 381
10 273.0 381 As per Schedule 457 457
12 323.9 457 As per Schedule 533 533
14 355.6 533 As per Schedule 610 610
16 406.4 610 As per Schedule 686 686
18 457.2 686 As per Schedule 762 762
20 508.0 762 As per Schedule 838 838
24 610.0 914 As per Schedule 1016 1016

MSS SP-75 High Strength Tees (Equal) – Dimensions

NPS (Inches) Outside Diameter (OD, mm) Center-to-End (C, mm) Wall Thickness (t, mm) Length (L, mm)
2 60.3 76 As per Schedule 152
4 114.3 152 As per Schedule 229
6 168.3 229 As per Schedule 305
8 219.1 305 As per Schedule 381
10 273.0 381 As per Schedule 457
12 323.9 457 As per Schedule 533
14 355.6 533 As per Schedule 610
16 406.4 610 As per Schedule 686
18 457.2 686 As per Schedule 762
20 508.0 762 As per Schedule 838
24 610.0 914 As per Schedule 1016

MSS SP-75 High Strength Reducers (Concentric) – Dimensions

NPS (Large × Small, Inches) Outside Diameter (OD, mm) Wall Thickness (t, mm) Length (L, mm)
6 × 4 168.3 × 114.3 As per Schedule 229
8 × 6 219.1 × 168.3 As per Schedule 305
10 × 8 273.0 × 219.1 As per Schedule 381
12 × 10 323.9 × 273.0 As per Schedule 457
14 × 12 355.6 × 323.9 As per Schedule 533
16 × 14 406.4 × 355.6 As per Schedule 610
18 × 16 457.2 × 406.4 As per Schedule 686
20 × 18 508.0 × 457.2 As per Schedule 762
24 × 20 610.0 × 508.0 As per Schedule 914

MSS SP-75 High Strength Caps – Dimensions

NPS (Inches) Outside Diameter (OD, mm) Wall Thickness (t, mm) Length (L, mm)
2 60.3 As per Schedule 76
4 114.3 As per Schedule 152
6 168.3 As per Schedule 229
8 219.1 As per Schedule 305
10 273.0 As per Schedule 381
12 323.9 As per Schedule 457
14 355.6 As per Schedule 533
16 406.4 As per Schedule 610
18 457.2 As per Schedule 686
20 508.0 As per Schedule 762
24 610.0 As per Schedule 914

MSS SP-75 High Strength Fittings - Weight Chart

Fitting Type Grade Nominal Pipe Size (NPS) Wall Thickness (Schedule) Weight per Fitting (Kg)
Elbow (45°) WPHY 42 1/2″ – 12″ SCH 40 0.35 – 120.0
Elbow (90°) WPHY 42 1/2″ – 12″ SCH 40 0.45 – 130.0
Tee (Equal) WPHY 42 1/2″ – 12″ SCH 40 0.75 – 150.0
Tee (Reducing) WPHY 42 1/2″ – 12″ SCH 40 1.0 – 160.0
Reducer (Concentric) WPHY 42 1/2″ x 3/8″ – 12″ x 10″ SCH 40 0.5 – 170.0
Reducer (Eccentric) WPHY 42 1/2″ x 3/8″ – 12″ x 10″ SCH 40 0.6 – 180.0
Cap WPHY 42 1/2″ – 12″ SCH 40 0.3 – 110.0
Elbow (45°) WPHY 52 1/2″ – 12″ SCH 40 0.4 – 125.0
Elbow (90°) WPHY 52 1/2″ – 12″ SCH 40 0.5 – 135.0
Tee (Equal) WPHY 52 1/2″ – 12″ SCH 40 0.8 – 155.0
Tee (Reducing) WPHY 52 1/2″ – 12″ SCH 40 1.1 – 165.0
Reducer (Concentric) WPHY 52 1/2″ x 3/8″ – 12″ x 10″ SCH 40 0.6 – 175.0
Reducer (Eccentric) WPHY 52 1/2″ x 3/8″ – 12″ x 10″ SCH 40 0.7 – 185.0
Cap WPHY 52 1/2″ – 12″ SCH 40 0.35 – 115.0
Elbow (45°) WPHY 60 1/2″ – 12″ SCH 40 0.45 – 130.0
Elbow (90°) WPHY 60 1/2″ – 12″ SCH 40 0.55 – 140.0
Tee (Equal) WPHY 60 1/2″ – 12″ SCH 40 0.85 – 160.0
Tee (Reducing) WPHY 60 1/2″ – 12″ SCH 40 1.2 – 170.0
Reducer (Concentric) WPHY 60 1/2″ x 3/8″ – 12″ x 10″ SCH 40 0.65 – 180.0
Reducer (Eccentric) WPHY 60 1/2″ x 3/8″ – 12″ x 10″ SCH 40 0.75 – 190.0
Cap WPHY 60 1/2″ – 12″ SCH 40 0.4 – 120.0

High Strength Butt Weld Fittings - Tolerances as per MSS SP- 75

Fitting Type Dimension /
Feature
Tolerance Notes
Butt Weld Elbows (45° & 90°) Outside Diameter (OD) ±1.6 mm (for ≤ 12″)±2.4 mm (for > 12″) OD measured at ends
Wall Thickness (t) +12.5% / -0% Minimum wall thickness must not be less than specified
Center-to-End (C–E) Length ±1.5% of nominal length Applies to LR & SR elbows
Bend Radius (LR elbows) ±3% of nominal bend radius Applies only to long radius elbows
Tees (Equal & Reducing) Outside Diameter (OD) ±1.6 mm (for ≤ 12″)±2.4 mm (for > 12″) OD at run & branch
Wall Thickness (t) +12.5% / -0% Minimum thickness control
Center-to-End (C–E) Length ±1.5% of nominal length Applies to run & branch
Reducers (Concentric & Eccentric) Outside Diameter (OD) ±1.6 mm (for ≤ 12″)±2.4 mm (for > 12″) OD at larger and smaller ends
Wall Thickness (t) +12.5% / -0% Minimum thickness must be maintained
Length (L) ±2% of nominal length Applies to both concentric & eccentric reducers
Caps / End Closures Outside Diameter (OD) ±1.6 mm (for ≤ 12″)±2.4 mm (for > 12″) OD at sealing end
Wall Thickness (t) +12.5% / -0% Ensures pressure integrity
General Fabrication Tolerances Out-of-roundness / Ovality ≤ 1.5% of nominal OD Applies to all fittings
Angular Deviation (for elbows) ±1° Applies to both LR & SR elbows
Surface Finish As per MSS SP-75: Smooth, free from cracks, seams, or burrs Internal and external surfaces
What is the significance of the wall thickness tolerance (+12.5% / -0%) in MSS SP-75 fittings?

MSS SP-75 specifies that the wall thickness of high-strength butt weld fittings may exceed the nominal value by up to 12.5%, but cannot be less than the nominal thickness.

  • Technical Reasoning:
    Wall thickness is a critical parameter for pressure-containing components. The minimum wall thickness ensures that the fitting can withstand the specified design pressure without failure. Allowing for an upper tolerance of +12.5% provides flexibility during manufacturing, especially when forming processes such as hot or cold bending can slightly increase wall thickness.
  • Engineering Implications:
    • Safety: Ensures that no portion of the fitting has a wall thickness below the minimum, preventing weak spots that could lead to localized stress failures or bursting under high-pressure service.
    • Fabrication Consideration: Over-thickness may affect the welding preparation, requiring deeper bevels or longer welding passes, which can increase fabrication time and cost.
    • Weight and Cost: Excess material adds weight, which can influence transportation and support structures, as well as material cost.
  • Practical Insight: Maintaining this tolerance is critical for high-pressure and high-temperature piping systems, where even minor deviations can compromise long-term performance and reliability.
  • MSS SP-75 allows a maximum out-of-roundness of ≤1.5% of the nominal OD for all fittings.
  • Technical Significance:
    • Ovality affects the fit-up with mating pipes or flanges. Excessive ovality can lead to gaps, misalignment, or leaks.
    • It also affects welding quality because non-uniform surfaces may create incomplete fusion or uneven weld penetration.
  • Inspection Methods:
    • Use calipers or specialized OD gauges at multiple points around the circumference.
    • For large diameters, coordinate measuring machines (CMM) can ensure precise measurement.
  • Maintaining proper roundness ensures both mechanical integrity and sealing performance.
  • MSS SP-75 allows a maximum out-of-roundness of ≤1.5% of the nominal OD for all fittings.
  • Technical Significance:
    • Ovality affects the fit-up with mating pipes or flanges. Excessive ovality can lead to gaps, misalignment, or leaks.
    • It also affects welding quality because non-uniform surfaces may create incomplete fusion or uneven weld penetration.
  • Inspection Methods:
    • Use calipers or specialized OD gauges at multiple points around the circumference.
    • For large diameters, coordinate measuring machines (CMM) can ensure precise measurement.
  • Maintaining proper roundness ensures both mechanical integrity and sealing performance.
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